FLOSS-JTAG not only has the high speed 24MHz FT2232H chip (there are some designs based on my idea that are using a low speed version of the same chip). It provides the new standard 0.05″ pitch 10 pin Cortex JTAG header as well as a TTL level serial interface on it’s second interface.
I am glad to announce that I have reached the V1.0 with it. All necessary files to make your own are in the GitHub repository. But if you don’t want to go through the pains of ordering PCB, sourcing parts, assembling QFN SMD packages you can also purchase it in the Joby Robotics online shop.
At Joby Robotics you get a cable assembly to connect the FLOSS-JTAG to a target. This allows you to debug and connect to targets that are difficult to reach otherwise. You also will get a cortex connector to old standard 20pin 0.1″ pitch connector adapter.
The adapter is small and will make it also easier to debug targets that are difficult to reach.
You can get precrimped Molex Picoblade wires in 10 different colors at Joby Robotics too. This way you can easily build a UART cable that connects FLOSS-JTAG to a device.
I am very happy that FLOSS-JTAG is finally easily accessible to anyone who needs it.
After again a way too long time some new news! I finally implemented hardware based commutation detection and the associated closed loop controller.
That was quite a run because of a cascade of timing and timer problems. And a very nasty compiler bug. But now it works and very well on top of that. Woohoo o/ But see for yourself in the video.
The video also shows the new implementation of the startup routine. It uses now a separate software timer. It was made possible by using SysTick as timer base and implementing the timer in software. This way it is easy to add new timers that don’t need to be very time precise, as it is the case in startup, or ignite as I like to call it. 🙂 The old implementation was using timer overflows of the commutation timer that led to nasty speed jumps while starting up and made the startup unreliable.
Next step, put Open-BLDC on a plane! 🙂
As always you are welcome to drop by in #open-bldc channel on freenode if you have questions or just want to hang around to follow the cutting edge development. 🙂
Just a short update so that you don’t think that I have disappeared completely. 🙂
Lately I am really busy so that is why my updates here are very rare. I have moved to California few months ago to work full time on Open-BLDC and Paparazzi. Although Open-BLDC got quite a bunch of attention there is still a lot to do, and this project is still not in a state where it is possible to put the controller on a vehicle and fly with it. 🙁
There is some good and bad news. I got the sampling based commutation detection running pretty good. There is an issue with it. Because you can sample the BEMF only once a PWM cycle the resolution prevents turning the motor very fast without adding some kind of an estimator or at least a PLL. So currently only 4000RPM with a 7pole pare motor are possible. 🙁
That is why I started working on Open-BLDC v0.3 hardware. It is assembled now and you can look at some pictures here. It has a comparator integrated into the power driver board to make commutation detection really easy and have something usable _NOW_. I also found out that using many small mosfet’s is much more efficient then using single big ones. The gate capacitance is lower, the heat dissipation is easier, the on resistance is tiny. The only question is if they will distribute the power evenly between the switches. That is still something that has to be tested. But the power stage board looks really pretty with all those tiny fets on it. There are many more other smaller and bigger improvements that would be too much for such a small post.
I am currently bringing up one subsystem after another. I had to change some of the connections to the STM32 which means that I have to change the low level drivers and it is always a pain to do.
Anyways, there is progress and Open-BLDC is not dead! I am working on it. And I am sorry for not keeping you guys more up to date. As always I will try to be better about that. 😉
I finished soldering Open-BLDC V0.1 boards and took some pictures while doing so.
After connecting it to the power everything seems to work properly and nothing is burning. That is really good news.
One little thing that is bothering me. The board draws 60mA, what is a value that I expected. The 5V linear regulator gets really warm. I am not sure if that will be a problem or not. But I did not find any other problems or screwups yet, even the big MOSFETs can be soldered using a simple soldering iron. It takes some time though, because the board and the MOSFETs are monstrous heatsinks.
More news coming up as soon as I start playing around with the software.
I assembled the basic STM32 circuitry of Open-BLDC and it works. I also made a video showing the logic board and blinking around. I know it is a bit pointless but I love blinking LED’s! 😉 I wrote the software using libopenstm32.
Over the last two weeks many things happened. I found out that there is a really open-source and open-hardware quadrocopter project in the wild. It is called booz and is part of the paparazzi project. Code and schematics just as board layouts are under the GPLv2 or later license. That is really awesome news.
This project is intended for research and universities so the boards are using BGA parts that are difficult to solder for a mere mortal, and there is some lack in documentation. That is why some other people and me started a project called openmulticopter. The basic idea is to create and maintain a completely open-source quadrocopter/multicopter platform for everyone. As a multicopter does not consist only of the control electronics but also contains parts like remote control receiver, brushless motor controllers, a frame, and so on, we tried to combine many open-source parts that are already out there. Just take a look into the wiki for more details.
Some highlights of open-source components that we have chosen so far are:
There is still a lot of work in front of us, but I am really happy with the progress we are making. If you are interested in contributing just drop into the #openmulticopter IRC channel on Freenode, or write an email to the mailing list.
It has been again a long time since the last post. (I have the feeling to repeat myself here)
There have been some news on the Open-BLDC front. I have been on Motodrone two weeks ago. Because I took the plane to get there I realized that it will be too difficult to take the breadboard prototype with me. So on a short notice I soldered together a smaller version using smd parts. As an extra feature this prototype includes Allegro hall based current sensors. These will enable us to investigate vector control (aka. field-oriented control).
At first it worked perfectly. Sadly after some tests I burned two of the three bridge drivers. I only had one spare to replace, so I could not work on the software for long. Today I got replacement bridge drivers. Now I should have enough spare ones to compensate for more burning. 😉 So no news on the vector control front yet.
Open-BLDC Logic Board V0.1
Open-BLDC Powerstage V0.1
But I was not lazy while waiting for the replacement parts. I finalized the circuit and routed the logic board and powerstage. The powerstage was more or less straight forward but I am not very happy about the size and dimensions. I just am not sure if it is fittable on a standard Quadrocopter. Still it should be good enough as first etched prototype.
A much bigger challenge was the logic board. I somehow came up with this crazy idea to constrain the size of it to 45mm X 20mm. Still after many many hours of struggling with that puzzle I managed to squeeze all parts and wires into 45.5mm X 21mm! Yes you are right I am pretty proud of myself. I am still a routing beginner so the result seems to be good for me. 🙂
Now I have to wait so some other people review the work I did to try decreasing the amout of possible bugs in this boards. (If you like you can clone the repository here and check the stuff out, and give feedback on the mailinglist. (please subscribe before posting! :/ )) When I feel confident enough I will order some boards for testing and we can finally concentrate more on the software. 🙂